Intelligent Control Medical Tube Extrusion Line For Precise And Production Of PTFE Tubes

Workflow:

Put the sintered PTFE rod billet through iron shaft and fix it in skiving machine. Initial setup after lockout. Set speed according to diameter and thickness of PTFE rod. Adjust rotary cutter. Verify error after jogging rotary cutting. Turn to auto mode after confirming thickness requirement.Spindle rotates and rotary cutter feeds vertically

Vibrating screen

Type: S496-B; Diameter: 650mm,8mesh； Material contact part: 316L stainless steel; Base: 304 stainless steel.

Mixer

Three-dimensional multi-directional mixing: SYH-15 15L；Variable frequency speed regulation;

Sintering Oven

Electric heating hot air circulation oven (CT-C-1)；Temperature range: normal temperature -120 ℃ (actual working temperature 50-60 ℃)；

Dimensions about 2000 * 1500 * 2000mm (width * depth * height)；With automatic temperature control, automatic over-temperature alarm, automatic dehumidification, total time timing function；All stainless steel, push-pull in and out of drying car, including baking tray, 400mm height of drying car.

Blank Press(Pre-press Forming Machine)

This machine is a high-stroke pre-press molding machine, which is a special equipment for PTFE production. One-time pre-press molding can pre-fill about 6-8Kg of filler. The pre-pressing machine is characterized by long stroke and easy operation. The parison can be pressed and formed by simply pressing a button.

The inner diameter of the blank press cylinder is 119mm, and the hydraulic system is composed of a solenoid valve, a pressure reducing valve and a speed regulating valve.

Intelligent Control Medical Tube Extrusion Line Low Noise Plastic PTFE Hose Machine offers several advantages, including:

• High Precision: The intelligent control system ensures precise control over the entire extrusion process, resulting in high-quality medical tubes with accurate dimensions.
• Low Noise Operation: The machine is designed to operate quietly, reducing noise levels in the production area and creating a more comfortable working environment.
• Energy Efficiency: The intelligent control system optimizes energy usage, leading to lower energy consumption and reduced operating costs.
• Increased Productivity: The automated features of the machine help streamline the extrusion process, leading to higher production output and improved productivity.
• Consistent Quality: The intelligent control system helps maintain consistent processing parameters, resulting in uniform product quality and fewer defects.
• Versatility: The machine can be easily configured to produce a variety of medical tubes and hoses, offering flexibility in manufacturing different product types.
• Operator-Friendly: The user-friendly interface of the machine makes it easy for operators to monitor and adjust production parameters, enhancing operational efficiency.

Overall, the Intelligent Control Medical Tube Extrusion Line Low Noise Plastic PTFE Hose Machine offers improved precision, efficiency, and quality in the production of medical tubes, making it a valuable asset for medical device manufacturers.

Flow Chart

Paster Extrusion tube process:

PTFE Fine Powder raw material →Sifting →Mix with solvent→ Heating→ Performing → Extrusion→ Sintering → Finished Tube.

Matched machine: Machine screening, Mixing machine, Performing machine, Extruder machine, and Furnace heating, Mould.

Techincal Data:

PTFE Hose Machine Specifications

* Long service life through solid workmanship and use of high quality components

* Low wall thickness tolerance through self-centering mandrel and special nozzle

* Measurement transducer like pressure, force and ram speed for permanent control of the extrusion process and extrusion speed

* Hydraulic closure with high closing force for quick loading of the extruder

* Special pre-form press with pre-form preparation device for multiple loading of the loading carriage i.e. extruder

* Electrically adjustable mandrel* Measuring and controlling system for constant extruder speed

* Controlling system for constant speed of the extrudate* User-friendly and maintenance-free system

* The paste extrusion systems are designed especially to costumers requests

* Automatic adjustment of the total system as well as recording of the formula

* Operating through touch screen and recording of the extrusion process parameters

Get In Touch With Us Today

Our staff works closely with each customer to ensure that every job meets your exact requirements and our high quality standards. Contact Sunkoo today!

Please note: Any technical data provided is for informational purposes only. Before specifying this machine for your application, please let us know you requirement to better advise suitable machine for you.