Complete Mold System Included In PTFE Corrugated Pipe Machine For Easy Production

Customized products PTFE Corrugated pipe machine

1. Through continuous improvement,the equipment is smarter, more stable and more efficient.
2. The equipment is controlled by PLC system, and operated automatically with simple operation.
3. With diverse design, the equipment can meet the different needs of users, and be customized for customers.
4. The equipment runs stably for a long time,with lower noise. And reduces costs by saving power and energy during pressure maintenance.
5. Equipment and molds are made by special technology, corrosion resistance, durable and with long service life.
6. The equipment design is simple and takes up little space.
7. Extruded ptubeucts have superior performance in terms of density and tensile strength.
8. Equipped with an automatic feeding system, filling a bucket of 50-80 kg, automatic feeding system can guarantee 4-8 hours of operation and save labor costs to a great extent.
9. PTFE ram tube extruder can continuously push tube and the tube can be cut according to the requirements.
10. Provide a complete mold system, which includes a full set of corresponding accessories, heating and sintering system, cooling system, temperature controller, etc.
11. Equipment Operating Environment Requirements
12. The ground of the site is required to be level, and the site load is not less than the design requirements.
13. The operating platform needs clean space to reduce dust ingress. It is best to have ventilation ducts in the workshop to facilitate ventilation.
14. Industrial power standard 380V 50Hz 3P, voltage can be customized according to user needs.
15. The factory is equipped with power distribution cabinets, compressed air and other supporting equipment.
16. The equipment needs to be equipped with a cooling system. Two buckets / water tanks can be used with a cooling pump to recycle water resources.
17. The room temperature of the plant should be controlled less than 28 ° C.
18. The vertical extrusion equipment extrudes from the top to the bottom. The equipment is installed on the platform or floor with a space height of about 2.8 meters. The effective distance in the longitudinal direction of the device needs to be considered, and a sufficient height must be guaranteed under the fixed circular hole of the device to meet the requirements of the length of the extruded PTFE tube.

Equipment Parameters

Equipment Installation and Mold Installation Diagram

Equipment Operation Process

1. Check whether the equipment power-on voltage and power match, and the line connection conforms to the wiring diagram.

2. Check the position of the hydraulic oil and check whether the hydraulic lines are connected properly. Confirm cooling water connection and compressed air connection

3. Check whether the mold is installed correctly. Run and debug manually to confirm.

4. Turn on the power and set parameters such as pressure, temperature of each temperature zone, holding time, and automatic feeding setting through the PLC system.

5. Add the prepared pre-sintered powder to the hopper or barrel (manually or automatically).

6. Start the machine.

7. Cut the extruded PTFE tube to the required length.

8. Turn off the machine and clean the mold after use.

Some advantages of a Vertical Polymer PTFE Tube Extruder Machine include:

• High Precision: Polymer PTFE ram extruders are capable of producing precise and uniform extrusions, ensuring consistent quality in the manufactured products.
• Versatility: These extruders can process a wide range of polymer materials, not just PTFE, making them versatile for different production needs.
• Efficiency: Polymer PTFE ram extruders are designed for high efficiency, with the ability to extrude materials at a fast rate, leading to increased production output.
• Durability: These extruders are typically built to be durable and long-lasting, able to withstand the rigors of continuous use in industrial settings.
• Ease of Maintenance: They are often designed for easy maintenance and cleaning, reducing downtime and ensuring optimal performance.
• Customization: Some polymer PTFE ram extruders offer options for customization, allowing for specific adjustments to meet the unique requirements of different applications.
• Energy Efficiency: Many modern polymer PTFE ram extruders are designed to be energy-efficient, helping to reduce operating costs and environmental impact.
• Consistent Temperature Control: These extruders provide precise temperature control during the extrusion process, which is essential for producing high-quality polymer products.

Overall, a Polymer PTFE Ram Extruder offers a range of advantages that contribute to improved productivity, quality, and cost-effectiveness in polymer extrusion processes.

Equipment And mold Maintenance

1. Regularly check the height, cleanliness and temperature of the hydraulic oil.

2. It is recommended to replace the hydraulic oil every six months.

3. Replaced worn seals timely.

4. The mold should be cleaned and maintained in time, and the surface should be coated with a thin layer of protective oil.

5. Carefully handle the temperature sensor of the heating coil, and store it properly.

Accessories And Spare Parts Description

1. The equipment is composed of main machine, a hydraulic station, a control cabinet, an automatic feeder, holders, heating cavities, molds and other accessories. Equipment necessary accessories are sent to customers with the equipment.

2. The list of necessary accessories for the equipment is sent to the user with the equipment.

3. When the user purchases our company’s equipment, in addition to the necessary accessories, we will provide the necessary spare parts to the user to replace and repair the equipment. Spare parts are standard parts and can be purchased in the local mark

Process Guidance

1. Due to the special technology of the equipment, customers can go to the factory to learn about the installation, commissioning, operation, mold change, maintenance, process guidance of the equipment for free before delivery.

2. If you are unable to come to our company to study due to inconveniences such as distance, personnel, time, we can arrange for engineers to come to guide the installation, commissioning, operation, mold replacement, maintenance, and process guidance of the equipment under the agreement of the other party.

3. We can also conduct remote guidance. Users can choose other methods such as telephone, video, email, etc. to learn about equipment installation, commissioning, operation, mold change, maintenance, process guidance, etc.of the equipment.

After Sales Service

1. From the date of receiving the machine, the warranty period of all machine accessories is one year. We provide free maintenance guidance service during the warranty period.

2. If there is any problem with the accessories outside the warranty period, please contact us in time to explain the problem, and we will provide follow-up resolution within 24 hours.

3. If we have a local distributor, we can contact the local distributor for cooperation.

4. All questions about the equipment can be consulted to us by mail, video, telephone, etc.

5. Service Phone:+86-0519-83999079

PTFE Tube Line Automatic Feeding Equipment

Vacuum automatic feeding, including compressed air reverse blowing system, start feeding system, wash hose, suction gun, vacuum generator, PCB controller,throughput 30-300 kg/h, diameter 150mm and height 600mm, set automatic feeding time and discharging time, powder flow is controllable, all stainless steel ptubeuction, intelligent control. The mixing barrel is 600mm in diameter and 700mm in height, with a 2.2kw reduction motor, a stirring speed of 15-25 turns/min, 8-10mm thick bottom plate, and a feeding capacity of 75-90kg.

SKVQC-10 Configuration List:

Technical Parameters:

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